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Product Index :: Sensing Solutions :: Vision Sensors / Machine Vision Systems

FQ Vision Sensor

FQ Vision Sensors

 

Download Product Brochure

* Ordering information
* Specifications
* Configurations
* Dimensions, and etc

 

  can be found in our PDF brochure.
 

 

All-in-one Compact Vision Sensor with Crystal Clear Imaging and User-friendly Guided Operation

  • One-touch control via user-friendly, icon-driven menu.

  • Crystal-clear image quality.

  • Real Color Processing (16 million colors).

  • Operation via PC or handy Touch Finder screen.

  • Reliable results on any surface.

  • Remarkable flexibility – always a perfect match and not a compromise for your application.

» FQ Value Pack Special Offer!

» Inquire about FQ Vision Sensor

Features

 

Compact and Robust


The FQ Vision Sensor is the most compact solution combining a camera and an image processor within one housing. No need for costly and space-consuming external lighting, thanks to the built-in lens and high performance LED. The IP67 protections class enables the Vision Sensor to be used even in harsh environments.
 

 

A New Benchmark in Image Clarity


As well as being a landmark in simplicity, the Omron FQ Vision Sensor also gives you the very best in image quality and clarity. For the first time in this class you can now benefit from a range of advanced image capture and processing features. Power LEDs, HDR, polarization and halation filters enable stable inspections on surfaces where conventional vision sensors see nothing.


The clear image enables a simple installation, as the angle of view is not critical anymore.
 

Print industry: multicolor objects

Real Color Sensing

All RGB gradations (16+ million) are processed directly. No grayscale conversion or color filtering required.

 

Electrical parts: lowest contrast

High Power Lighting

Contrast was once a major issue in image processing. With the FQ Vision Sensor however, every image is bright and clear, with perfect contrast for reliable results.

 
Automotive: shiny and reflective

HDR Sensing

Variations in lighting conditions can cause unwanted glare or halation. HDR minimizes these effects, maximizing the stability of inspection results, even countering piece-to-piece variation or misalignment.

 



Simply the Most Flexible Product of Its Type


Flexibility meets simplicity in the Omron FQ Vision Sensor, in design, functionality and ease of use.


Suitable for all types of processing and packaging applications, it can be tailored to meet even the most demanding requirements, and any operational concept.
 


You Decide How to Setup and Configure

 

• PC or standalone
• Local or remote
• Portable or fixed
• Permanent or temporary

You have full control over the Omron FQ Vision Sensor, including a live image feed. Only connect the Touch Finder console or PC tool when necessary. Choose permanent installation with DIN rails, or the portable version, with rechargeable battery for full freedom of use.
 


Multi-Control - One for All


If your application uses multiple FQ Vision Sensors, they can be linked and controlled via one Touch Finder or PC tool.
 


Match Your Field of View


No matter whether you handle large or small workpieces, the range of Omron FQ Vision Sensors offers a perfect match. Select the FQ model with the appropriate range and adjust the field of view to your application. Focusing is quick and easy too, enabling you to use the sensor for a variety of applications.

Extensive range: field of view from 7.5 - 300mm.
wide view (short distance)wide view (long distance)

standardnarrow view
 


Guided by Simplicity


The FQ Vision Sensor takes you into a new dimension of simplicity and intuitive user guidance. Always know where you are thanks to the innovative navigation menu. You are guided step by step, and will quickly learn how to navigate directly to any set-up item.

Use the powerful auto-functions of this Vision Sensor to find the ideal settings. Let the FQ support you through the initial setup and any fine tuning or configuration changes.
Users do not need to be experts in image sensors, since the processing intelligence is incorporated in the unit itself.

Various inspection result views are available: overview, detail, trend or distribution. This Vision Sensor display options give you the results you need to make informed decisions about your production.

 


Touch & Start - Inspection Setup

 


 

1. Select the inspection item


 

2. Teach the model



 

3. Set the thresholds

 

 


Get the Right Results Every Time, in Any Format

 



Overview of results

Display the results of all inspection items in one view. Navigate directly to each result with one touch to see the details.



Trend monitor

See the history of inspection results over time. The trend of the production quality can be easily monitored. Countermeasures can be implemented immediately if quality goes down.

 



Histogram

Show the distribution of all measurement results, giving you instant overview of overall production quality.

 



Trouble-free Operation On Site


Real-time Threshold Adjustment


The FQ Vision Sensor allows fast and easy real-time parameter adjustment.
Eliminating the need to stop the machine for fine tuning and optimisation of settings, resulting in zero machine downtime.


Judgement conditions can be adjusted on the Touch Finder.



Inspection History Logging


Historical results logging is very useful for testing a new line.
Samples are fed down the line and inspection results are logged.
The logged data can be checked on a time scale in graph form and used to adjust judgment conditions.


File Logging is convenient during operation. Large inspection histories can be saved in SD cards and used later for traceability.


Up to 10 million measurement values or more (for a 4GB SD Card); Up to 10,000 images or more (for a 4GB SD Card)



Auto Detection


When multiple sensors are connected to the touch finder, the display automatically switches to the image of the sensor which has produced an NG result.
This allows dynamic visualisation of reject conditions.


Automatically NG sensor image is displayed!

 

 



Authentic Vision Technologies Are Gathered on FQ


Real Color Sensing


Most vision sensors on the market operate using grayscale image processing, due to the high demand of processing color images. However, many applications may be unsuitable or unstable using grayscale processing due to the requirement of color inspection or poor image contrast.


In order to offer solutions for such issues, the FQ Vision Sensor combines a high power processor unit and real-color processing technology which enables fast inspections using color images.


The same technology is used in Omron's flagship model of vision sensors and is widely utilised throughout industry.


24-bit real color image
 


HDR Sensing


Glossy & highly reflective surfaces can often result in "halation" or uneven brightness across an image, coupled with inconsistent workpiece placement inspections can become unstable and unreliable. Such halation is a result of the narrow dynamic range of standard vision sensors.


Omron independently developed a High Dynamic Range (HDR) function and used it in our flagship model of vision sensors along with Real Color Sensing.


The result is stable detection of objects which are highly reflective, even if workpiece placement is not consistent.


Image by wide dynamic range - Up to 16 times the dynamic range.



High Power Lighting


Providing suitable illumination for inspections can often be the deciding factor between application success or failure.


Especially when inspecting large field of views, even and consistent lighting can be difficult to achieve.


In order to handle such issues, a new DR optical system has been developed for the FQ Vision Sensor. This system effectively uses all of the LED light to maintain consistent brightness across the field of view at twice the brightness of previous models.
Passing light through the polarizing filter cuts off the specular reflection light which can result from highly reflective objects.

DR optical system: Double-reflection optical system

 

The new DR optical system effectively usess all of the light to achieve twice the brightness of previous models.

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See Related Products:


FZ3 Vision Sensor
 

Vision Sensor

 

 

FZ3

High-speed processing of 5-mega-pixel images. Real color sensing with high dynamic range function and small-sized camera.