{"id":23240,"date":"2026-03-19T16:02:00","date_gmt":"2026-03-19T08:02:00","guid":{"rendered":"https:\/\/production.omron-ap.com\/id\/?p=23240"},"modified":"2026-03-19T16:07:45","modified_gmt":"2026-03-19T08:07:45","slug":"driving-quality-and-productivity-in-contact-lens-packaging-with-omron-fh-ai","status":"publish","type":"post","link":"https:\/\/production.omron-ap.com\/id\/omron-success-case\/fh-ai\/driving-quality-and-productivity-in-contact-lens-packaging\/","title":{"rendered":"Driving Quality and Productivity in Contact Lens Packaging with OMRON FH-AI"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"23240\" class=\"elementor elementor-23240\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-229624c elementor-section-height-min-height elementor-section-boxed elementor-section-height-default elementor-section-items-middle\" data-id=\"229624c\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t\t<div class=\"elementor-background-overlay\"><\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-a9c0383\" data-id=\"a9c0383\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-c8ade66 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c8ade66\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-9aa5b6f\" data-id=\"9aa5b6f\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-d65a4c7 elementor-widget__width-auto elementor-widget elementor-widget-heading\" data-id=\"d65a4c7\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Driving Quality and Productivity in Contact Lens Packaging with OMRON FH-AI<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-045f15e elementor-widget__width-initial elementor-widget-mobile__width-inherit elementor-widget elementor-widget-heading\" data-id=\"045f15e\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">FH-AI Inspection System<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-b34d2d1\" data-id=\"b34d2d1\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-330e318 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"330e318\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-f75eb2b\" data-id=\"f75eb2b\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-f52a4f6 elementor-widget elementor-widget-spacer\" data-id=\"f52a4f6\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-470b1f7 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"470b1f7\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-wide\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-66d2dbe\" data-id=\"66d2dbe\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-43b81a4 elementor-widget elementor-widget-heading\" data-id=\"43b81a4\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Customer Overview<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7ac03ed elementor-widget elementor-widget-text-editor\" data-id=\"7ac03ed\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>A leading contact lens manufacturer in Asia supplies high-quality medical products to a global market. Operating in a highly regulated industry, the manufacturer must ensure consistent quality, full inspection coverage, and strict compliance\u2014while maintaining high throughput in a competitive, high-volume production environment.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d065fb3 elementor-widget elementor-widget-heading\" data-id=\"d065fb3\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The Need<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f27d1dc elementor-widget elementor-widget-text-editor\" data-id=\"f27d1dc\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>As production volumes increased, the manufacturer faced growing challenges in its final inspection process for contact lens packaging. Inspection involved verifying multiple parameters, including blister integrity, lens positioning, and label accuracy. These checks were critical to ensuring product safety, regulatory compliance, and brand reputation.<\/p><p>However, the inspection process relied heavily on <strong>manual visual checks<\/strong>. Under high-speed production conditions, this approach proved to be slow, inconsistent, and prone to human error. Inspector fatigue and subjective judgement led to a <strong>20% defect rate<\/strong>, creating quality risks and rework.<\/p><p>To maintain inspection coverage, the manufacturer required <strong>12 inspectors across three production lines<\/strong>, resulting in high labour costs and limited scalability. Despite the manpower investment, manual inspection could not guarantee consistent, repeatable results\u2014especially as product variation increased.<\/p><p>The manufacturer needed a solution that could:<\/p><ul><li>Detect and classify a wide range of defects accurately<\/li><li>Perform reliable inspection at production speed<\/li><li>Reduce dependence on human inspectors<\/li><li>Improve consistency while supporting future scalability<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6c0b859 elementor-widget elementor-widget-spacer\" data-id=\"6c0b859\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-299b6ae elementor-widget elementor-widget-heading\" data-id=\"299b6ae\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The Technology<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2a4a451 elementor-widget elementor-widget-text-editor\" data-id=\"2a4a451\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>To address these challenges, the manufacturer partnered with <strong>Omron<\/strong> to implement an <strong>AI-powered vision inspection system<\/strong> centered on the <strong>FH Series AI Vision (FH-AI)<\/strong> platform.<\/p><p>The solution replaced subjective manual checks with <strong>high-speed, objective, and repeatable inspection<\/strong>, ensuring stable quality regardless of operator or production conditions.<\/p><p>Key Solution Components<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-28854c5 elementor-widget elementor-widget-image\" data-id=\"28854c5\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"720\" height=\"468\" src=\"https:\/\/assets.omron-ap.com\/wp-content\/uploads\/sites\/6\/2026\/03\/19160436\/Application-Information.jpg\" class=\"attachment-medium_large size-medium_large wp-image-23244\" alt=\"\" srcset=\"https:\/\/assets.omron-ap.com\/wp-content\/uploads\/sites\/6\/2026\/03\/19160436\/Application-Information.jpg 720w, https:\/\/assets.omron-ap.com\/wp-content\/uploads\/sites\/6\/2026\/03\/19160436\/Application-Information-300x195.jpg 300w, https:\/\/assets.omron-ap.com\/wp-content\/uploads\/sites\/6\/2026\/03\/19160436\/Application-Information-650x423.jpg 650w\" sizes=\"(max-width: 720px) 100vw, 720px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d1e9766 elementor-widget elementor-widget-heading\" data-id=\"d1e9766\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<p class=\"elementor-heading-title elementor-size-default\">FH-AI Defect Detection and Optical Code Reading<\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4f0540a elementor-widget elementor-widget-text-editor\" data-id=\"4f0540a\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Unlike conventional vision systems, the FH-AI solution required <strong>significantly less setup and tuning time<\/strong>. The AI learning process was completed in hours instead of weeks, allowing the customer to move quickly from proof of concept to deployment.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6e7a435 elementor-widget elementor-widget-image\" data-id=\"6e7a435\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"215\" height=\"300\" src=\"https:\/\/assets.omron-ap.com\/wp-content\/uploads\/sites\/6\/2026\/03\/19160437\/FH-AI-defect-and-optical-code-reading-215x300.jpg\" class=\"attachment-medium size-medium wp-image-23245\" alt=\"\" srcset=\"https:\/\/assets.omron-ap.com\/wp-content\/uploads\/sites\/6\/2026\/03\/19160437\/FH-AI-defect-and-optical-code-reading-215x300.jpg 215w, https:\/\/assets.omron-ap.com\/wp-content\/uploads\/sites\/6\/2026\/03\/19160437\/FH-AI-defect-and-optical-code-reading.jpg 366w\" sizes=\"(max-width: 215px) 100vw, 215px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9aaec30 elementor-widget elementor-widget-heading\" data-id=\"9aaec30\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The Outcome<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-76a8895 elementor-widget__width-initial elementor-widget elementor-widget-text-editor\" data-id=\"76a8895\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The implementation delivered immediate and measurable improvements across quality, productivity, and cost.<\/p><ul><li><b>Improved Accuracy: Error rate reduced from 20% to 10%<\/b> during Proof of Concept, with potential to achieve less than 10% as AI learns from additional defect samples.<\/li><li><b>Enhanced Quality Coverage:<\/b> Omron verified <b>21 defect types<\/b>, compared to <b>12 defect types<\/b> by competing solutions.<\/li><li><b>Faster Project Deployment<\/b>: Proof of Concept completed in <b>2 weeks<\/b>, versus <b>3 months<\/b> for competitors.<\/li><li>AI learning time reduced to <b>3 hours<\/b>, versus 3\u20136 weeks for alternative systems<\/li><li><b>Faster processing and learning:<\/b> AI learning time reduced to <b>3 hours<\/b>, compared to <b>3\u20136 weeks<\/b> for other systems.<\/li><li><b>Higher Inspection Productivity:<\/b> Inspection speed doubled, processing one strip of five blisters in <b>1.5 seconds<\/b>, compared to <b>3 seconds<\/b> with competing solutions.<\/li><li><b><span style=\"font-size: 12.0pt; mso-bidi-font-size: 15.0pt; line-height: 115%; font-family: 'Aptos',sans-serif; mso-ascii-theme-font: minor-latin; mso-fareast-font-family: DengXian; mso-fareast-theme-font: minor-fareast; mso-hansi-theme-font: minor-latin; mso-bidi-font-family: 'Cordia New'; mso-bidi-theme-font: minor-bidi; mso-ansi-language: EN-SG; mso-fareast-language: ZH-CN; mso-bidi-language: TH;\">Cost Optimization<\/span><\/b><span style=\"font-size: 12.0pt; mso-bidi-font-size: 15.0pt; line-height: 115%; font-family: 'Aptos',sans-serif; mso-ascii-theme-font: minor-latin; mso-fareast-font-family: DengXian; mso-fareast-theme-font: minor-fareast; mso-hansi-theme-font: minor-latin; mso-bidi-font-family: 'Cordia New'; mso-bidi-theme-font: minor-bidi; mso-ansi-language: EN-SG; mso-fareast-language: ZH-CN; mso-bidi-language: TH;\">: Labour efficiency was significantly improved by streamlining inspection coverage from four inspectors per line to one, resulting in approximately $80,000 in annual labour savings across three lines.\u00a0<\/span><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-627ff4c elementor-widget elementor-widget-spacer\" data-id=\"627ff4c\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a098b26 elementor-widget elementor-widget-button\" data-id=\"a098b26\" data-element_type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.omron-ap.com\/omron-success-case\/fh-ai\/driving-quality-and-productivity-in-contact-lens-packaging\/contact\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Contact Us for More Information<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-9c4aa2c elementor-hidden-desktop elementor-hidden-tablet elementor-hidden-mobile\" data-id=\"9c4aa2c\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-ed28a5e elementor-widget elementor-widget-heading\" data-id=\"ed28a5e\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Download Full Case Study<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9d68616 elementor-position-left elementor-vertical-align-top elementor-widget elementor-widget-image-box\" data-id=\"9d68616\" data-element_type=\"widget\" data-widget_type=\"image-box.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-image-box-wrapper\"><figure class=\"elementor-image-box-img\"><img decoding=\"async\" width=\"591\" height=\"841\" src=\"https:\/\/assets.omron-ap.com\/wp-content\/uploads\/sites\/6\/2026\/03\/19155754\/Safety-Door-Switch-D40A-2-featured-image.png\" class=\"attachment-full size-full wp-image-23230\" alt=\"\" srcset=\"https:\/\/assets.omron-ap.com\/wp-content\/uploads\/sites\/6\/2026\/03\/19155754\/Safety-Door-Switch-D40A-2-featured-image.png 591w, https:\/\/assets.omron-ap.com\/wp-content\/uploads\/sites\/6\/2026\/03\/19155754\/Safety-Door-Switch-D40A-2-featured-image-211x300.png 211w\" sizes=\"(max-width: 591px) 100vw, 591px\" \/><\/figure><div class=\"elementor-image-box-content\"><h3 class=\"elementor-image-box-title\">(FHV7-AI) NPI Success Case AHM\u200b<\/h3><p class=\"elementor-image-box-description\">Customer reference <br>\nEN | PDF 3MB<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<div class=\"elementor-element elementor-element-396d72e elementor-widget elementor-widget-spacer\" data-id=\"396d72e\" data-element_type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Driving Quality and Productivity in Contact Lens Packaging with OMRON FH-AI FH-AI Inspection System Customer Overview A leading contact lens manufacturer in Asia supplies high-quality medical products to a global market. Operating in a highly regulated industry, the manufacturer must ensure consistent quality, full inspection coverage, and strict compliance\u2014while maintaining high throughput in a competitive, [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":23241,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[384],"tags":[388],"class_list":["post-23240","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-success-story","tag-medical"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v25.2 (Yoast SEO v25.2) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Driving Quality and Productivity in Contact Lens Packaging with OMRON FH-AI - OMRON Industrial Automation (ID)<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/production.omron-ap.com\/id\/omron-success-case\/fh-ai\/driving-quality-and-productivity-in-contact-lens-packaging\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Driving Quality and Productivity in Contact Lens Packaging with OMRON FH-AI\" \/>\n<meta property=\"og:description\" content=\"Driving Quality and Productivity in Contact Lens Packaging with OMRON FH-AI FH-AI Inspection System Customer Overview A leading contact lens manufacturer in Asia supplies high-quality medical products to a global market. 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